Project Beginnings

I decided I needed to try to replicate the performance of the Norh 3.0s. I began my research into single driver speakers and soon ran into Tang Band drivers (coincidentally the same brand used in the norh 3.0). I found a good deal on some TB 3" drivers and chose the aluminum cone. Not having heard much about these drivers at this point I chose aluminum because of the slightly more sensitive rating than the paper cone model (possibly a poor choice in retrospect).

I used cardboard tube with an inside diameter of 8" for the cabinet. You can find this at most building supply stores - however I got mine at a custom tube rolling place. That way I don't have to deal with the wax coating that most sonotube has. The baffle and end cap are 3/4" MDF (mostly because I have it laying around). The port is 1.5" ID PVC.

The interior wiring is CAT5.

I used some thick stretchy black knit for the covering of the tube and left the MDF caps unfinished.

I used binding posts that I scavenged from a set of Energy Veritas 1.8 cabinets - gold plated and very heavy duty.

I built a simple stand from some pallet wood I had laying around. The design is pretty simple - most of the time in construction was spent on fitting the drivers to the front baffle.

This is my ever-so-clean work area.

I first flush mounted the drivers - this should help smooth the response slightly. Second I cut the hole for the driver - this is pretty straightforward with a fly-cutter (or circle-cutter). You can get these at your local hardware store - they're a high speed steel blade on an arm out from a 1/4" drill bit. The blade's distance from the bit is adjustable. Throw this guy in a drill press and you get perfect circles. I have one that will cut up to 4" holes - I use it for ports and small drivers. After the hole was cut I used a 1/2" round off bit on the inside of the baffle to give the driver a little more clearance. It was a pretty tight fit and I was worried about the driver "breathing".

Front Baffle

Rear Baffle

Applications and Conclusions

I call these speakers SDSS 1.1. It's an acronym for Single Driver Stubby Speaker 1.1 - because they have only one driver and they look kinda stubby. These speakers are not top of the heap audiophile speakers - but as computer speakers or as in my case, as bedroom speakers they are fantastic. They image like crazy and perform incredibly well on vocals and acoustic music. The high end can be slightly harsh, but for human voices they are superb. I build this pair in about 2 1/2 hours and for under $20. That's a good investment.