The new enclosures for this design are more complicated
than any I've yet built. Each speaker utilizes two
separate enclosures, like the originals, but in this case
they are actually separated from each other. The upper
MTM cabinet is simply a vented bookshelf speaker
that is separated from the lower cabinet by using two
3" diameter PVC tubes that are 1-1/2" long and bolted
through the center. I thought I would go all out and try to
time-align everything, so the woofers use a 1-1/2" baffle,
where as the tweeter is set back 3/4"
My main goal in this new design was to measure the
woofers I had, and build the perfect-sized enclosure
for them. In this case, it was about 2.1 cu. ft. after
subtracting driver displacement. An 11" long 3"
diameter port would yield an F3 of about 37 Hz.
This was originally going to be a typical rectangular
prism with double-thick walls, until I remembered a
design that Zaph had used for a couple of wall-mount
Aura speakers he built. He used a wood bending
technique that I thought was very cool and not too
difficult to try, so I drew a curved-wall design in
AutoCAD. The curved-wall version looks better, and
also helps to make the cabinet stronger-doublethick
walls are no longer required. The top and bottom
plates would be double-thick however, and there's
also extensive internal bracing. The finished result is
a woofer cabinet that weighs close to 50 lbs. empty,
and has almost no wall resonance.